CNC Machining and Milling Parts
Published:steellong | Published: 2009-12-22 08:04Additionally, the material can be turned to various orientations in the middle of the process and cutting tools of various shapes can be used. Material is usually removed by both the end and the side of the cutting tool. Some common cutter shapes include:
Plain endmill - used for most milling - creates walls with straight 90 deg edges and sharp corners at the bottom of recesses.
Chamfer endmill - creates 45 deg bevels on the top edge of a wall or recess
Grooving endmill - creates rectangular grooves in side walls
Ball mill - creates rounded edges at the bottom edge of a recess
Rounding endmill - creates rounded edges at the top edge
Angle endmill - creates walls at angles other than 90 deg
and, not shown, a conventional drill
CNC Milling has several advantages over other manufacturing processes. It is cost effective for short runs. Complex shapes and high dimensional tolerances are possible. Smooth finishes can be achieved. CNC milling can produce almost any 2D or 3D shape provided that the rotating cutting tools can reach the material to be removed. Examples of CNC milled parts include engine components, mold tooling, complex mechanisms, enclosures, etc.
Computer Numerical Control (CNC) Milling, the most common form of CNC, is a cutting process for precision high speed milling to cut cavities and cores, gears, inserts, sub-inserts, mold bases and other metal components.
CNC milling provides computer-driven accuracy to produce components that only a few years ago would have been virtually impossible with hand milling
CNC also allows for precise repeatability of multiple copies
Once programmed, the High Speed CNC Milling Machine can operate unattended, reducing production costs related to labor
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